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BMW 5 Series E39 Refurbishment Including New Lenses & Adjusters Replacement

BMW 5 Series E39 Refurbishment Including New Lenses & Adjusters Replacement

Give your E39 headlights some TLC & we'll get them looking like brand new again. New lenses, gaskets, spindle realignment, adjusters and seals included as standard.

Please read this page in full to understand this service, its limitations, what is/isn't included, and how to book in.

2 Year Fully Comp Warranty
Turnaround In 3 Days
All Damage Repaired
Regular price £160.00
Regular price Sale price £160.00
Sale Sold out

Discount automatically applied at checkout to reduce to 25% non refundable deposit. Remainder due on collection or before shipping.

Is your E39 headlight suffering from...

These are the most common signs of adjuster failure and general wear in the BMW 5 Series E39 headlight.

🔦 Sagging or drooping headlight beams
🔄 Beam aim drifting or unable to hold position
⚠️ MOT failure due to incorrect headlight aim
💡 Headlight juddering or wobbling over bumps
🚫 Inability to adjust beam height manually
🔍 Yellowed, hazed, or failed clearcoat on lenses

Adjuster failure is an extremely common problem on the BMW E39 5 Series. The original factory adjusters are made from plastic that becomes brittle with age and heat cycling, causing them to crack and break. Once an adjuster fails, the headlight can no longer hold its beam position - leading to sagging beams, MOT failures, and dangerous driving conditions at night. This is a complete headlight refurbishment including new lenses, gaskets, seals, and adjuster replacement.

What's included in the service

Every refurbishment follows our full process regardless of headlight variant. This is not a quick adjuster swap by cutting a hole in the casing - it's a complete headlight strip-down and rebuild in the most OEM way possible.

01 Full Inspection

Thorough check of all external parts, bulbs, external wiring and electrical components, casing, lens condition, and other associated items for damage and wear.

02 Complete Strip-Down

Full disassembly of the headlight down to the bare casing with all wiring, projectors, reflectors, adjusters, and all other internal components removed for assessment.

03 Adjuster Replacement & Spindle Alignment

All adjusters replaced with new aftermarket parts. Spindles realigned and calibrated to ensure correct beam positioning and smooth manual adjustment.

04 Health Check & Chemical Clean

All internal parts including casing, wiring, projectors, and reflectors are health checked and given a light chemical clean to remove years of built-up grime.

05 New Lens, Gaskets & Reseal

Brand new lens fitted to replace your yellowed or failed clearcoat lens. New gaskets and seals fitted throughout, then sealed with professional OEM grade adhesive.

06 Final QC & Reassembly

Full quality inspection, reassembly of all components, adjuster function test, and verification photos sent to you before the headlight leaves us.

From broken adjusters to yellowed lenses - we refurbish your E39 headlights back to their best, with new lenses, gaskets, seals, and adjusters included as standard.

⚠️ Important - Please Read

Understand what this service covers and its limitations before ordering.

New lenses, new adjusters, new gaskets, new seals, spindle realignment & internal chemical clean all included as standard
Rebuilt to meet and exceed factory spec - we use specialist sealants and in house gaskets
All internal parts health checked including casing, wiring, projectors, and reflectors
Does not cover external electrical items such as ballasts, bulbs, or control units
Will not resolve pre-existing electrical faults or wiring issues unrelated to adjuster failure
⚠️ This is not a water damage repair - this is a full refurbishment with adjuster replacement, new lenses, gaskets, and seals

Pricing

All prices are per headlight, excluding VAT. Pricing varies between pre-facelift (early) and facelift (late/LCI) headlights due to design differences. The same pricing applies across all headlight variants (halogen and xenon).

Pre LCI (Early)

£160 + VAT

Full refurbishment including new lenses, adjusters, gaskets, seals, spindle realignment, and chemical clean.

LCI (Late)

£190 + VAT

Full refurbishment including new lenses, adjusters, gaskets, seals, spindle realignment, and chemical clean.

Delivery & fitting options

1 Headlight 2 Headlights
Drop off & collect

You bring & collect the headlights

Free Free
Shipping - 1 way

You send, we return via DHL

+ £35 (+ VAT) + £50 (+ VAT)
Shipping - 2 ways

We collect & return via DHL (printer required for collection labels)

+ £70 (+ VAT) + £100 (+ VAT)
Fitting @ KYCS Oldbury

We handle everything end to end including removing and refitting the headlights

+ £45 (+ VAT) + £90 (+ VAT)

Mainland UK only, excluding Highlands, Islands, and Remote areas.

How it works

Everything is booked in advance so we can guarantee turnaround times and availability. Get in touch first - don't just send headlights without a booking.

01 Get in Touch

Contact us to confirm your headlight variant (pre-facelift or facelift, halogen or xenon) and discuss your requirements. If your headlights have been previously repaired or tampered with by anyone else, let us know as this will affect pricing and turnaround time.

02 We Book You In

We check our calendar and schedule you in for fitting or postal refurbishment - whichever suits your situation. A non-refundable 25% deposit secures your booking.

03 Assessment & Confirmation

We assess your headlights and flag any additional work required beyond the standard refurbishment scope. We'll get your authorisation before proceeding.

04 We Refurbish

Your headlights go through our full refurbishment process. Once complete, we contact you with photos showing everything is fully functional.

05 Balance Due & Collection

Remaining balance is due once the work is complete. Collect your headlights or car from us, or we ship via DHL Express to mainland UK (including Northern Ireland).

⚠️ Previous Repairs

If anyone else has previously attempted a repair on your headlights, you must let us know in advance. This will affect the scope and pricing of the service.

Turnaround times

3 days

per headlight
Sending/dropping off to KYCS Oldbury

3 days

per headlight
Fitting at KYCS Oldbury

Turnaround times are based on pre-booked appointments that have been booked in advance where the headlight condition matches what was discussed and the headlight is complete. If additional work is required upon assessment, turnaround times may be extended.

Shipping with DHL Express

📦 We provide DHL shipping labels - these must be printed, DHL do not accept digital labels
📐 We'll need your box dimensions before we can book the collection if your parcel is above 50cm x 45cm x 40cm
🧱 DHL do not supply packing materials - you'll need to pack the headlights securely yourself. Ensure that the headlight will be safe in transport as DHL don't cover transit damage due to insufficient packaging
🇬🇧 Mainland UK including Northern Ireland. Highlands, Islands, Remote areas, and international deliveries require a separate quote from DHL
🛡️ Transit insurance is available at additional cost - get in touch or add the required insured amount in your order notes
📬 Sending with your own courier? Our address can be found here

Anything larger than 50x45x40cm will need a custom quote from DHL. We'll confirm all shipping details with you after booking.

Payment & how to order

All bookings are secured with a 25% non-refundable deposit, automatically applied at checkout. The remaining balance is invoiced once the work is complete.

01 Select your headlight year (Pre LCI or LCI), side(s), and shipping/fitting option then add to cart. For any fitting at KYCS Oldbury, select the date and time that suits you
02 Add your car registration, headlight side(s), and any other relevant details into the order notes at checkout
03 We'll pick up your order and be in touch to confirm the full scope, pricing, and booking date
04 Remaining balance is adjusted and invoiced once the work is complete
2
Year Guarantee

Industry-leading coverage on E39 refurbishment

We stand behind our work. Every refurbishment comes with a 2-year guarantee on all services and workmanship as standard.

🛡️ Services & Workmanship

2-year guarantee on all refurbishment and repair work carried out by us

🔧 Fitting

If we fitted your headlights, fitting issues must be raised within 7 days. After this, normal fitting charges apply

Cosmetic

Cosmetic concerns must be raised within 72 hours

Warranty is not valid if products or services show signs of tampering, mishandling, mis-powering, reverse engineering, disassembly, installation error (if not installed by us), or if the vehicle is involved in an accident. Warranty will be voided if the vehicle is not fitted with the correct parts to match factory specification when not fitted by us. The warranty is for the purchaser only and is not transferable.

Full Symptom List


Mechanical failures & symptoms

  • Sagging or drooping headlight beams
  • Beam aim drifting or unable to hold position after adjustment
  • Headlight juddering or wobbling over bumps
  • Inability to adjust beam height manually via the adjuster wheel
  • Visible broken or crumbled adjuster components inside the headlight
  • Projector or reflector loose inside the headlight housing

Cosmetic failures

  • Yellowed or hazed headlight lenses
  • Failed or peeling clearcoat on the lens surface
  • Reduced light output due to lens degradation
  • MOT failure due to incorrect headlight aim or insufficient light output

The Solution


As part of our refurbishment service, we'll carry out the following:

  • Fully strip the headlight down to the bare casing
  • Remove all old sealant from the headlight casing and components
  • Replace all adjusters with new aftermarket replacement parts
  • Realign and calibrate all spindles for correct beam positioning
  • Health check all internal parts including casing, wiring, projectors, and reflectors
  • Light chemical clean of all internal surfaces and components
  • Supply and fit a new aftermarket headlight lens
  • Replace all factory gaskets and seals with new replacements
  • Reseal the headlight with professional OEM grade adhesive
  • Full functional test and adjuster operation verification

Replacement components used in the refurbishment service are aftermarket unless specified.

Affected Vehicles/Headlights


  • E39 pre-facelift halogen
  • E39 pre-facelift xenon
  • E39 facelift halogen
  • E39 facelift xenon
  • M5 E39 xenon

Fitting


If you want us to remove and refit the headlight during the repair service, please get in touch to get our availability. Our fitting days are Tuesday, Wednesday, Thursday, and Saturday. We have AM and PM slots available.

Frequently Asked Questions

Important Information

All photos will show the advertised service that we offer, however some may have had additional options added onto the build not included within the base price or show existing modifications on clients cars (for example US side markers, or tinted/PPF'd headlight lenses.

Every set of our headlights are skillfully & expertly built by hand by our build & design technicians, and may include one or more of the following; plastic welding, channel repairs, lens repairs, custom mounting brackets, internal cosmetic repairs, custom headlight harnesses. These will be installed or carried out to as close as OEM mass produced fashion as possible, however may contain very slight differences from OEM and/or very minor imperfections (within our company defined tolerances) as our services are not carried by assembly line machines.

Please consider the above when purchasing. If you have any questions, or are unsure of anything, please contact us! We'd rather you ask questions prior to purchase to clarify instead of you receiving something different from what you expected.

What does & doesn't come with this refurbishment & repair service?

You're purchasing a refurb/repair service where we will build your supplied headlights to the specification selected in the description above. Any additional options selected will be added to your build.

This does not include the headlights, or fitting/shipping within the base price. These additional services can be added to your build.

Our service does not include any of the below and if applicable will be transferred over from your existing headlights; 

  • Headlights
  • Lenses
  • Ballasts/control units
  • Bulbs
  • Caps
  • LED drivers

How long does this take?

For sending your headlights into us, it's usually a 3 day turnaround depending on how busy we are.

It's always best to check in with us first if you have a tight deadline.

If we offer an exchange service on your headlight, and you're coming to us for fitting, we'll usually be able to get everything done within a couple of hours for one headlight, and 3-4 hours for the pair of headlights.

How much will this be in total?

If you're able to send us photos of the exterior and interior of the headlight so we're able to accurately see the extent of the damage of the headlight, we'll be able to give you a confirmed price.

In the event that you're not able to do this, we'll do our best to give an accurate quote, however this will be confirmed when we have the headlight in hand - we'll always confirm with you first before proceeding with any work.

Is there a deposit option?

Yes, our deposit option is 25% of your total order amount.

The remainder will be due once everything is completed and you're happy with the end result.

This deposit is non-refundable.

Can I get a refund?

Inline with goverment guidance, we do not offer refunds, and all sales are final. More information is available below.

Can I see or speak to someone about this?

We're available in person, or via phone call for you to have a chat with us.

Let us know what works for you and we'll set it up from our end.

If you're in a different timezone or have work schedules that conflict with our opening hours, we'll be able to arrange something out of hours.

Are customs & duties included for international orders?

For orders residing outside of the UK, the listed/shown price is the price paid excluding any additional tax - this will be requested by the receiver/destination country border force/customs equivalent.

All international import customs, duties & tax is the responsibility of the receiver. Check with your local authority for more information including rateable values and estimated amounts.

If an international delivery is refused due to unpaid custom charges, the shipment will be sent for destruction within the purchasers country and not eligible for any refunds.

View full details

Need Assistance?

If you're unsure of your vehicle and headlight variant contact us for a quote - please ensure that you have all vehicle details, photos of the vehicle & headlight ready to send to us.

We know that it can be daunting when looking into a new service for your vehicle - which is why we've created a short video (view below) to show what's included, what isn't included, and what's changed within our standard lens replacement service.

Got other questions? Feel free to reach out to us - we'll be more than happy to help!

View Another Of Our Refurbishment & Repair Services Explained